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| CAD, CAM, CAE, design, technical drawing, drafting, delineation, visualization, manufacturing | ISSN 1442-2255 : 11/21/2009 - 9:14:41 PM |
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Kathy lost her sight at age 21 and became profoundly deaf seven years later. Without the help of her implant, she could not hope to compete. Having won a silver medal in tandem cycling at the 1996 Paralympics in Atlanta, Georgia. Kathy has the determination it takes to win; Cochlear has the technology. Together, they just might have a shot at Paralympic glory.
In tandem cycling, the pilot issues racing commands to Kathy through a microphone wired from the pilots jersey to Kathys external electronic speech processor. The processor sends the commands to Kathys internal implant, which allows her to hear by electrically stimulating her hearing nerve
Cochlear is the world leader in cochlear implants. This technological marvel has allowed thousands of hearing impaired children and adults to experience sounds as a daily part of their life. Of the more then 35,000 people with a cochlear implant, over 27,000 of them have the Nucleus system.
This leadership depends on continued innovations. In March of this year, Cochlear received the Australian Design Award. This was in recognition of the companys technological achievement in designing the
Nucleus 24 ContourÔ , their newest implant, which has a unique self-curling electrode array.

By using several types of special materials that are compatible with the body, the electrode of the Nucleus 24 Contour curls to mirror the natural shape of the human cochlea. This revolutionary design is expected to provide improvements in sound quality and speech recognition for thousands of recipients around the world.
Any product that is designed to be placed in the body places special constraints on materials and miniaturisation, with long-term reliability a critical product requirement. At the same time, the cochlear implant industry is a competitive market, so rapid product development is also a necessity.
Some of the tools used by Cochlear during the design process included CAD (Computer Aided Design) software giant PTCs Pro/ENGINEERâ and Pro/MECHANICAâ . These computer-based tools were used for the design, prototype, tooling and manufacture of the Nucleus 24 Contour. "Using PTCs Pro/ENGINEER allowed us to develop several models on-screen before a single prototype was constructed," explained John Parker, General Manager of Design and Development at Cochlear. "This crucial step saved time and money in terms of man-hours and the expense of manufacturing several prototypes."

According to Parker, getting to the point of actual manufacture involved an intense and complex R & D process. This process included thousands of hours of collaboration between scientists, engineers, surgeons and audiologists from across the globe. Developing a product that features complex three-dimensional shapes such as those of the minute size and intricate detail found in the Nucleus 24 Contour pushed Cochlears design and development team to the edge of 3D modeling and Computer Aided Design (CAD).

The Nucleus implant that Kathy has provides the flexibility to meet her individual hearing needs. In October, Kathy will be trying to achieve her goal of going one better than the Atlanta silver medal. Helping Kathy turn her dreams into reality will be the roar of the crowds that ring in Kathys ears thanks to the wonders of the Nucleus implant.
And thats music to anyones ears.
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