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CAD, CAM, CAE, design, technical drawing, drafting, delineation, visualization, manufacturing ISSN 1442-2255 : 11/21/2009 - 9:14:41 PM
 

Paralympian Kathy Urschel trains for the Sydney 2000 Paralympics scheduled for October 18-29 of this year. A deaf-blind tandem cyclist, Kathy uses Cochlear Ltd's Nucleusâ cochlear implant enabling her to hear commands from her pilot.
The Sound of Paralympic Glory Rings True For Australian Cochlear Implant

Half a world away from Cochlear Ltd, the Sydney-based company that developed the world famous Nucleusâ cochlear implant, there is a 35-year-old deaf blind tandem cyclist named Kathy Urschel from rural New York State training to compete in the Paralympic games scheduled for this October in Sydney.


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Kathy lost her sight at age 21 and became profoundly deaf seven years later. Without the help of her implant, she could not hope to compete. Having won a silver medal in tandem cycling at the 1996 Paralympics in Atlanta, Georgia. Kathy has the determination it takes to win; Cochlear has the technology. Together, they just might have a shot at Paralympic glory.

How it works

In tandem cycling, the pilot issues racing commands to Kathy through a microphone wired from the pilot’s jersey to Kathy’s external electronic speech processor. The processor sends the commands to Kathy’s internal implant, which allows her to hear by electrically stimulating her hearing nerve

The Implant

Cochlear is the world leader in cochlear implants. This technological marvel has allowed thousands of hearing impaired children and adults to experience sounds as a daily part of their life. Of the more then 35,000 people with a cochlear implant, over 27,000 of them have the Nucleus system.

This leadership depends on continued innovations. In March of this year, Cochlear received the Australian Design Award. This was in recognition of the company’s technological achievement in designing the

Nucleus 24 ContourÔ , their newest implant, which has a unique self-curling electrode array.

Designed using Parametric Technology Corporation's (PTC) Pro/ENGINEERâ and Pro/MECHANICAâ, Cochlear's self-curling Contour Electrode array is shown here in a digital model of the cochlea.
Designed using Parametric Technology Corporation’s (PTC) Pro/ENGINEER and Pro/MECHANICA , Cochlear’s self-curling Contour Electrode array is shown here in a digital model of the cochlea.

By using several types of special materials that are compatible with the body, the electrode of the Nucleus 24 Contour curls to mirror the natural shape of the human cochlea. This revolutionary design is expected to provide improvements in sound quality and speech recognition for thousands of recipients around the world.

Designing for sound

Any product that is designed to be placed in the body places special constraints on materials and miniaturisation, with long-term reliability a critical product requirement. At the same time, the cochlear implant industry is a competitive market, so rapid product development is also a necessity.

Some of the tools used by Cochlear during the design process included CAD (Computer Aided Design) software giant PTC’s Pro/ENGINEERâ and Pro/MECHANICAâ . These computer-based tools were used for the design, prototype, tooling and manufacture of the Nucleus 24 Contour. "Using PTC’s Pro/ENGINEER allowed us to develop several models on-screen before a single prototype was constructed," explained John Parker, General Manager of Design and Development at Cochlear. "This crucial step saved time and money in terms of man-hours and the expense of manufacturing several prototypes."

Exploded view of Cochlear's Nucleusâ 24 ContourÔ implant using Parametric Technology's Pro/ENGINEER and Pro/MECHANICA 3D CAD/CAM software.
Exploded view of Cochlear’s Nucleus 24 Contour implant using Parametric Technology’s Pro/ENGINEER and Pro/MECHANICA 3D CAD/CAM software.

According to Parker, getting to the point of actual manufacture involved an intense and complex R & D process. This process included thousands of hours of collaboration between scientists, engineers, surgeons and audiologists from across the globe. Developing a product that features complex three-dimensional shapes such as those of the minute size and intricate detail found in the Nucleus 24 Contour pushed Cochlear’s design and development team to the edge of 3D modeling and Computer Aided Design (CAD).

Paralympian Kathy Urschel ready to compete in the Paralympics slated for this October in Sydney. A tandem cyclist, Kathy uses Cochlear's Nucleusâ cochlear implant enabling her to hear commands from her pilot.
Paralympian Kathy Urschel ready to compete in the Paralympics slated for this October in Sydney. A tandem cyclist, Kathy uses Cochlear’s Nucleus cochlear implant enabling her to hear commands from her pilot.

The Nucleus implant that Kathy has provides the flexibility to meet her individual hearing needs. In October, Kathy will be trying to achieve her goal of going one better than the Atlanta silver medal. Helping Kathy turn her dreams into reality will be the roar of the crowds that ring in Kathy’s ears thanks to the wonders of the Nucleus implant.

And that’s music to anyone’s ears.

 

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